On the brakes, in the case of citybuses, due to the lower driving speeds, the 'actual' brake pads get used more frequently, i'll say. Compared to outstation coaches where due to the higher driving speeds, more braking tends to be done via retarder or exhaust brakes (if used) & the 'actual' brakes are used only when a low enough speed is reached, before coming to a standstill.
So on brakes, i'll agree the 'actual' wear on the brakes on citybuses can be greater than on outstation coaches.
The various gears in the automatic gearbox for citybuses can also be used more often compared to the gears in a manual gearbox for outstation coaches, where the highest road speed gear tends to be used most of the time.
In both cases, wear on the gearbox can be very high only that its distributed differently. A case of possibly lower wear on each gear but with more gears being subjected to roughly the same level of wear for citybuses versus a case of very extremely higher levels of wear on the top road speed gear with far less wear on the other gears in the same gearbox for highway coaches. Ultimately which ever the case, the gearbox would still require sufficient frequent maintenance. 1 (especially important often used) gear fails even if the other gears are hardly used, the 'productivity' of the vehicle becomes noticibly worsened, which is definitely not acceptable !
Regarding engine operating speeds, i notice the automatic gearbox is programed such that the engine rarely touches & stays for any noticble time @ the maximum speed level. Majority of the time gear changes take place well within the green zone, so the engine doesn't really need to be exerted much to move the bus along. Road speeds are much lower [compared to the outstation highway coaches] implying actual levels of power & torque transmission through the engine, gearbox etc. tend to be much lower than the maximum designed to be handled.
The situation you mentioned below does not happen too often, as (from currently available coaches in use in Malaysia) i observe if you stay in the middle of the greenzone, your (level) road speed only ~ 60 to 80 km/h, too unproductively slow to be maintained for long stretches on the highway ! In order to be twice as fast as citybuses (assume these @ 60 km/h only) the outstation coaches would go @ 120 km/h, which i find quite a normal speed which can be maintained for quite some time on the N-S highway & that's in fact the sort of speeds actually used often from all my trips over the years. So @ 120 km/h, the engine speed is ~ 2500 rpm which is where the red zone starts !! In reality, this is the sort of engine speeds used much (almost all !) of the time on the outstation highway coaches.
The drivers simply want to extract the maximum possible performance from the coach & to appear as productively efficient as possible (to their passengers) so they tend to drive as fast as the driving envirnoment can allow. So this green zone i'll say is rarely observed & mostly it's touching well into the red zone !!
Yet the coaches somehow can withstand such levels of wear, which is definitely very much higher than on citybuses & even seems like 'chickenfeed' in comparison !
In summary i'll say that in the area of brakes, those on citybuses tend to be used much more than on outstation highway coaches while in engine operating speeds hence engine wear/stress levels, the engines on coaches are the ones used much more 'fully', being pushed literally to the end of the line whether on the speedometer or tachometer, which is hardly so in citybuses ! Gearbox wear high in both cases but the high speed stress to the gears on coaches can be worse than merely high use (but lower speed) stress on citybuses.
So from these factors alone, my deduction is that citybuses are subject to less overall stress hence less overall wear & tear than on outstation highway coaches. If the coaches were driven @ citybus levels of speed mostly, then the citybus would be the ones more subject to wear & tear i'll think.
Originally posted by The_Bus_Guide:
I feel that citybuses are more prone to wear and tear compared to express buses. That's because citybuses are subject to frequent acceleration and braking due to stop/go traffic conditions. The lower gears puts the most stress on the engine because that's when it will rev the highest. Gearbox are also subject to a higher wear rate due to the constant shifting of gears.
Express buses, although twice as fast as citybuses, are actually cruising on the overdrive. They don't really push the engine to the limit but holds it at mid-range to get the best fuel consumption without compromising on torque and power. As for braking, unless you're reaching a toll booth or there's obstruction ahead, a slight jab on the pedal is sufficient.